3-STATION CARROUSEL TUFTING MACHINE WITH 1 FILLING TOOL, 1 DRILL AND 1 TRIMMING UNIT FOR THE PRODUCTION OF DISC, CYLINDER BRUSHES AND LAG BRUSHES

GIOTTO is designed for high volume production of disc and cylinder brushes, featuring continuous operations along its 3 stations. The first station allows the operator to load the virgin blocks while the machine is drilling and filling them in the other two positions. Every time the drilling/filling operation is completed, the machine indexes bringing the brush automatically to the next station. When the filling cycle is completed, the brush returns to the first station where a trimmer takes action accurately finishing the brush. Once the trimmer is off and retracts, the finished brush can be removed and replaced with a new virgin block. GIOTTO is available with standard mechanical filling head or e-STROKE filling head. The e-STROKE version allows to adjust the filling tool stroke, maximizing production speed (RPM) based upon fiber length in the brush.
Produced items:
- Cylinder brushes
- Disc brushes
- Lag/table brushes
Highlights
COMPUTER CONTROLLED TRIMMING UNIT
Computer controlled trimming unit included
E-STROKE FILLING HEAD
Mechanical or e-STROKE filling head
3-STATION CARROUSEL MACHINE
drilling; filling; trimming e loading/unloading
FIBER FEEDING SYSTEM
stock box for synthetic/natural filament up to 3 colors
AUTOMATIC FIBER FEEDING SYSTEM
Automatic fiber feeding system (optional)
Technical data
Model GIOTTO
Giotto: Mechanical filling heads
Axes 4 or 5
Filling tools 1
Drills 1
Stroke (mm) 55/85
Speed (tufts/minute) 550/480
Max fiber length (mm) 230/300
Min fiber length (mm) 40
Max filling tool (mm) 7.5
Min filling tool (mm) 2.2
Air consumption (nL/min) 200
Weight (kg) 5000
Dimensions (l x w x h, mm) 5200 x 3500 x 2200
Giotto: e-STROKE filling heads
Axes 4 or 5
Filling tools 1
Drills 1
Stroke (mm) Standard 50…200
Speed (tufts/minute) Standard: 450…250
Max fiber length (mm) Standard: 150…500
Min fiber length (mm) Standard: 60
Max filling tool (mm) Standard: 12.0
Min filling tool (mm) Standard: 3.5
Air consumption (nL/min) 200
Weight (kg) 5000
Dimensions (l x w x h, mm) 5200 x 3500 x 2200
Cylinder brushes
Max length (mm) 600
Min core diameter (mm) 20
Max core diameter (mm) 100
Max brush outside diameter (mm) 300
Disc brushes
Max diameter (mm) 610
Maximum flare angle (degrees) 60°
Lag/table brushes
Max width (mm) 80
Max length (mm) 600

