3-STATION CARROUSEL TUFTING MACHINE WITH 1 FILLING TOOL, 1 DRILL AND 1 TRIMMING UNIT FOR THE PRODUCTION OF DISC, CYLINDER BRUSHES AND LAG BRUSHES

GIOTTO is designed for high volume production of disc and cylinder brushes, featuring continuous operations along its 3 stations. The first station allows the operator to load the virgin blocks while the machine is drilling and filling them in the other two positions. Every time the drilling/filling operation is completed, the machine indexes bringing the brush automatically to the next station. When the filling cycle is completed, the brush returns to the first station where a trimmer takes action accurately finishing the brush. Once the trimmer is off and retracts, the finished brush can be removed and replaced with a new virgin block. GIOTTO is available with standard mechanical filling head or e-STROKE filling head. The e-STROKE version allows to adjust the filling tool stroke, maximizing production speed (RPM) based upon fiber length in the brush.

Features: 1 drill, 1 filling tool, horizontal

Produced items:

  • Cylinder brushes
  • Disc brushes
  • Lag/table brushes

Highlights

COMPUTER CONTROLLED TRIMMING UNIT

Computer controlled trimming unit included

E-STROKE FILLING HEAD

Mechanical or e-STROKE filling head

3-STATION CARROUSEL MACHINE

drilling; filling; trimming e loading/unloading

FIBER FEEDING SYSTEM

stock box for synthetic/natural filament up to 3 colors

AUTOMATIC FIBER FEEDING SYSTEM

Automatic fiber feeding system (optional)


Technical data

Model GIOTTO

 

Giotto: Mechanical filling heads

Axes  4 or 5

Filling tools 1

Drills 1

Stroke (mm) 55/85

Speed (tufts/minute) 550/480

Max fiber length (mm) 230/300

Min fiber length (mm) 40

Max filling tool (mm) 7.5

Min filling tool (mm) 2.2

Air consumption (nL/min) 200

Weight (kg) 5000

Dimensions (l x w x h, mm) 5200 x 3500 x 2200

 

Giotto: e-STROKE filling heads

Axes  4 or 5

Filling tools 1

Drills 1

Stroke (mm) Standard 50…200

Speed (tufts/minute) Standard: 450…250

Max fiber length (mm) Standard: 150…500

Min fiber length (mm) Standard: 60

Max filling tool (mm) Standard: 12.0

Min filling tool (mm) Standard: 3.5

Air consumption (nL/min) 200

Weight (kg) 5000

Dimensions (l x w x h, mm) 5200 x 3500 x 2200

 

Cylinder brushes

Max length (mm) 600

Min core diameter (mm) 20

Max core diameter (mm) 100

Max brush outside diameter (mm) 300

 

Disc brushes

Max diameter (mm) 610

Maximum flare angle (degrees) 60°

 

Lag/table brushes

Max width (mm) 80

Max length (mm) 600