TUFTING MACHINE WITH 1 FILLING TOOL AND 2 DRILLS FOR THE PRODUCTION OF CYLINDER BRUSHES, DISC BRUSHES AND LAG BRUSHES
GEMINI is the best value among versatility, productivity and price for the manufacturing of technical and industrial brush blocks. GEMINI is equipped with a double clamping system for drilling and filling simultaneously. Additionally, the machine can run with a single brush holder allowing the machine to manufacture larger products and minimizing change-over time.
GEMINI is equipped with the e-STROKE filling head (H version for larger fiber). The e-STROKE allows to adjust the filling tool stroke, maximizing production speed (RPM) based upon fiber length in the brush.
GEMINI can be equipped with a trimming unit for cylinder brushes and lag brushes that operates during filling process, delivering finished products at the end of the cycle.
Produced items:
- Cylinder brushes
- Disc brushes
- Lag/table brushes
Highlights
CYLINDER BRUSHES, DISC BRUSHES AND LAG BRUSHES
ability to produce most diffused technical and industrial products
SINGLE CLAMPING SYSTEM
larger items and quick change-over time
DOUBLE CLAMPING SYSTEM
higher output
HIGH EFFICIENCY
the e-STROKE filling head ensures the ideal set-up for different fiber lengths
TRIMMIN UNIT
Trimming unit suitable for cylinder and lag brushes (optional)
STRIP BRUSH
Strip brush production (optional)
Technical data
Model GEMINI
Axes 4 or 5
Filling tools 1
Drills 2
Filling head e-STROKE / H version e-STROKE
Stroke (mm) 70…135 / 70…135
Speed (tufts/minute) 500…400 / 450…350
Max fiber length (mm) 270…400 / 270…400
Min fiber length (mm) 40
Max filling tool (mm) 7.5 / 12
Min filling tool (mm) 2.2
Power consumption (kW) 8
Air consumption (nL/min) 170
Dimensions (l x w x h, mm) 7350 x 2625 x 2900*
*Above dimensions is for machine length max. cylinder brush 3600 mm.
Weight and dimensions will vary, based upon machine length version.
Cylinder brushes
Clamp Qty. 1x / 2x
Max length (mm) 3280 / 3280
Min core diameter (mm) 30 / 30
Max core diameter (mm) 400 / 200
Max brush O.D. (mm) 570 / 400
Lag brushes
Clamp Qty. 1x / 2x
Max length (mm) 2500 / 2500
Max width (mm) 500 / 200
Disc brushes
Max diameter (mm) 610
Maximum flare angle (degrees) 45°