FULLY AUTOMATIC TUFTING MACHINE WITH 2 FILLING TOOLS, 2 DRILLS AND 2 TRIMMING UNITS FOR THE PRODUCTION OF CYLINDER BRUSHES

 

GALAXY is meant for high volume production of industrial cylinder brushes with minumum supervision by the operator. GALAXY is a 3-station carrousel machine with automatic feeding of the blocks and automatic transfer of the brushes to the trimming unit. The block loading is operated by a robot that loads the blocks from the feeder and places them into the first station of the machine, while the machine is drilling and filling in the other two positions. Every time the drilling/filling operation is completed, the machine indexes bringing the brush automatically to the next station. When the working cycle is completed, the filled cylinder brushes return to the first station where the robot transfers them to the trimming units for finishing. The finished brushes are ejected by conveyor belt.

Features: horizontal, 2 filling tools, 2 drills


Produced items:

  • Cylinder brushes

Highlights

AUTOMATIC BLOCK LOADING

Automatic block loading by robot

INTEGRATED TRIMMING UNIT

Integrated trimming unit for an accurate finishing of the cylinder brushes

ENHANCED SAFETY

for the operator


Technical data

Model GALAXY

Axes  4 or 5

Filling tools 2

Drills 2

Stroke (mm) 85

Speed (tufts/min) 480

Maximum fiber length (mm) 300

Minimum fiber length (mm) 40

Max filling tool (mm) 7.5

Power consumption (kW) 6.2

Air consumption (nL/min) 170

Weight (kg) 10275

Dimensions (l x w x h, mm) 7000 x 1100 x 2000

Cylinder brushes

Maximum length (mm) 650

Minimum core diameter (mm) 20

Maximum core diameter (mm) 100

Maximum brush O.D. (mm) 300

Maximum angle (degrees °) 25°